Reverse Osmosis Plants

Process :
Raw Water Pump? Sand Filter ? Carbon Filter ? Anti Scalent Dosing System ? Micro Filtration? High Pressure Pump ? Membrane

• FEED WATER TDS 2000 PPM


• PRODUCT WATER 1000 Liter Per Hours


• RECOVERY 65% to 75%


• REJECTION 95%

In case of high Turbidity customer needs to provide a settlement tank and Alum dosing system is to be incorporated. The cost of the same has not been considered with in the scheme.

Technical Specification :
Raw Water Tank (Client Scope)

This tank ensures a constant supply of the raw water to the machine.

Feed Water Pump
The system would require an Inlet Pressure of 1.5 Kg/cm2 minimum for smooth operation. To provide the same the Raw Water Pump is being incorporated in the system.

Description :

• Make : Kirlosker


• Power : 1.5 HP


• 230 Volts


• Phase : Single


• Type : Mono Block

Pressure Sand Filter
The system is required to be feed with “0” turbidity water. The Pressure Sand Filter is incorporated in the system to ensure the same. The Pressure Sand Filter offers a filtration up to 30 microns.

The Filter consists of a Non Corrosive Vessel that can withstand pressure up to 6.5 Kgs/cm2, Multi Graded Sand Filtration Media for filtration, Internal Distribution System to distribute the water evenly inside the vessel for proper filtration, Multi Port Value (MPV) for easier operation along with Back Wash and Rinse facilities, a stand to hold the MPV in position and Pressure Gauges to know the position of the sand filter.

The filter is designed for 14m/sec internal flow for proper filtration.

Description:

• Vessel Make : Pentair/eqv.


• Size : 13”54”


• Media : Silica Sand Multi Grade


• Min Operating Pressure : 1.5kg/Cm2


• Max Operating Pressure : 4.5kg/Cm2


• Avg Operating Pressure : 2-3kg/Cm2

Activated Carbon Filter
This system is required to be feed with NIL Chlorine water. The Activated Carbon Filter is incorporated in the system to ensure the same. It also ensures that the water is color less, odor less and contains no dissolved gases.

The Filter consists of a Non Corrosive Vessel that can withstand pressure up to 6.5 Kgs/cm2, Multi Graded Sand and Activated Carbon Filtration Media for filtration, Internal Distribution System to distribute the water evenly inside the vessel for proper filtration, Multi Port Value (MPV) for easier operation along with Back Wash and Rinse facilities, a stand to hold the MPV in position and Pressure Gauges to know the position of the Activated Carbon filter.

The filter is designed for 14 m/sec internal flow for proper filtration.

Description:

• Vessel : Pentair/eqv.


• Size : 13”54”


• Media : Activated Carbon


• Min Operating Pressure : 1.5kg/Cm2


• Max Operating Pressure : 4.5kg/Cm2


• Avg. Operating Pressure : 2-3kg/Cm2

Anti Scalent Dosing System
The ANTI SCALENT DOSING SYSTEM gives the system an extra protection towards any kind of scale formation over the membranes. Chemicals are chosen depending on the water analysis report of the raw water. These chemicals are dosed in the water inflow drop by drop. The chemicals agitate the dissolved particles in the water so as not to allow them to settle down on the membrane surface.

Description:

• Make : E-Dose


• Type: Diaphragm Type Metering Pump


• MOC Of Diaphragm : PP


• Capacity : 6 LPH


• Dosing Tank : 100 Ltr. HDPE


• Dosing Chemical : 1Ltr..(During Installation)

Micron Filter :
Due to the induction of the Dosing Chemical some of the particles may coagulate in the water. This coagulated particals cannot be allowed to enter the membrane. The Micron Filter ensures that all such particles above the size of 5 Micron are being filtered out of the water so as to enhance the system life. It also ensures that even all undissolved particles above the size of 5 Micron are being filtered out.

Description:

• No. Offered : Two


• Jumbo Housing : PP


• Specs : Single Elements


• Filters Nos. Offered : Two


• Micron Rating : 5 Micron

High Pressure Pump :
In the system, the membrane filtration takes place at high pressure only in the range of 8-14 KG/CM2. To provide such high pressure the Pressure Booster Pump is being induced in the system to boost the pressure to the required level for the proper filtration process.

Description:

• Make : Kirloskar, LUBI, CRI


• Power : Single Phase


• Wattage : 3-23


• Type : Vertical Multi Stage


• Pressure Rating : 1.5 M3 At 140m Head


• Max Pressure : 17 Kgs/Cm2


• Normal Operating Pressure : 8-14 Kgs/Cm2

Membrane Housing :
The membrane housing provides the shell for the membranes to allow the highly pressurized water to pass through the membrane.

Description:

• MOC : FRP


• No. Offered : TWO


• Specs : 440 (Two Element)


• Max Pressure : 21 Kgs/Cm2


• Operating Pressure : 9-14 Kgs/Cm2

Membrane :
The system consists of Thin Film Composite Membrane made out of Poly Urethane acetate that provides a filtration level upto 0.0001 micron. These operate at a pressure between 9-14 KGS/CM2 this result in a dissolved salt rejection of upto 95%. The membrane separates the water into two streams. One is the premed or the product water and the other is the rejection.

Description:

• Make : Vontron / Hydronautices/ CSM


• Specs : 4040


• No. Offered : Four


• Operating Pressure : 9-14 Kgs/Cm2

Accessories

• ELECTRICAL CONTROL PANEL


• MOC : Plastic


• Power : Single Phase


• Conductivity Meter : Inbuilt


• LPS Adjuster : Inbuilt


• HPS Adjuster : Inbuilt

Wet Panel :

• MOC : Stainless Steel


• Flow Meters : Two


• Pressure Gauges : Two


• LPS : One


• HPS : One

Piping :

• Raw Water Pump to Micron Filter : UPVC


• Micron Filter to Flow Meters : UPVC


• Product Line : UPVC (As Per FDA & NSF)


• Reject Line : UPVC

Process :
Raw Water Pump? Sand Filter ? Carbon Filter ? Anti Scalent Dosing System ? Micro Filtration? High Pressure Pump ? Membrane

• FEED WATER TDS 2500 PPM


• PRODUCT WATER 2000 Liter Per Hours


• RECOVERY 50% to 70%


• REJECTION 98%

In case of high Turbidity customer needs to provide a settlement tank and Alum dosing system is to be incorporated. The cost of the same has not been considered with in the scheme.

Technical Specification :
Raw Water Tank (Client Scope)

This tank ensures a constant supply of the raw water to the machine.

Feed Water Pump
The system would require an Inlet Pressure of 2 Kg/cm2 minimum for smooth operation. To provide the same the Raw Water Pump is being incorporated in the system.

Description :

• Make : Kirlosker/shakti,Lubi/eqv.


• Power : 1.5 HP


• 230 Volts


• Phase : Single


• Type : Mono Block

Pressure Sand Filter
The system is required to be feed with “0” turbidity water. The Pressure Sand Filter is incorporated in the system to ensure the same. The Pressure Sand Filter offers a filtration up to 30 microns.

The Filter consists of a Non Corrosive Vessel that can withstand pressure up to 6.5 Kgs/cm2, Multi Graded Sand Filtration Media for filtration, Internal Distribution System to distribute the water evenly inside the vessel for proper filtration, Multi Port Value (MPV) for easier operation along with Back Wash and Rinse facilities, a stand to hold the MPV in position and Pressure Gauges to know the position of the sand filter.

The filter is designed for 14m/sec internal flow for proper filtration.

Description:

• Vessel : Paintair


• Size : 16”65”


• Media : Silica Sand Multi Grade


• Min Operating Pressure : 1.5kg/Cm2


• Max Operating Pressure : 4.5kg/Cm2


• Avg Operating Pressure : 2-3kg/Cm2

Activated Carbon Filter
This system is required to be feed with NIL Chlorine water. The Activated Carbon Filter is incorporated in the system to ensure the same. It also ensures that the water is color less, odor less and contains no dissolved gases.

The Filter consists of a Non Corrosive Vessel that can withstand pressure up to 6.5Kgs/cm2, Multi Graded Sand and Activated Carbon Filtration Media for filtration, Internal Distribution System to distribute the water evenly inside the vessel for proper filtration, Multi Port Value (MPV) for easier operation along with Back Wash and Rinse facilities, a stand to hold the MPV in position and Pressure Gauges to know the position of the Activated Carbon filter.

The filter is designed for 14 m/sec internal flow for proper filtration.

Description:

• Vessel : Painter


• Size : 16”65”


• Media : Activated Carbon


• Min Operating Pressure : 1.5kg/Cm2


• Max Operating Pressure : 4.5kg/Cm2


• Avg. Operating Pressure : 2-3kg/Cm2

Anti Scalent Dosing System
The ANTI SCALENT DOSING SYSTEM gives the system an extra protection towards any kind of scale formation over the membranes. Chemicals are chosen depending on the water analysis report of the raw water. These chemicals are dosed in the water inflow drop by drop. The chemicals agitate the dissolved particles in the water so as not to allow them to settle down on the membrane surface.

Description:

• Make : E-Dose


• Type : Diaphragm Type Metering Pump


• MOC Of Diaphragm : PP


• Capacity : 6 LPH


• Drum : Plastic


• Dosing Chemical : 1Ltr..(During Installation)

Micron Filter :
Due to the induction of the Dosing Chemical some of the particles may coagulate in the water. This coagulated particals cannot be allowed to enter the membrane. The Micron Filter ensures that all such particles above the size of 5 Micron are being filtered out of the water so as to enhance the system life. It also ensures that even all undissolved particles above the size of 5 Micron are being filtered out.

Description:

• No. Offered : Two


• Jumbo Housing : Dia 6.5", Length - 20"


• Specs : Single Elements


• Filters Nos. Offered : Two


• Micron Rating : 5 Micron

High Pressure Pump :
In the system, the membrane filtration takes place at high pressure only in the range of 8-14 KG/CM2. To provide such high pressure the Pressure Booster Pump is being induced in the system to boost the pressure to the required level for the proper filtration process.

Description:

• Make : Kirloskar, LUBI, CRI


• Power : Single Phase


• Type : Vertical Multi Stage


• Pressure Rating : 1.5 M3 At 140m Head


• Max Pressure : 17 Kgs/Cm2


• Normal Operating Pressure : 8-14 Kgs/Cm2

Membrane Housing :
The membrane housing provides the shell for the membranes to allow the highly pressurized water to pass through the membrane.

Description:

• MOC : FRP


• No. Offered : One


• Dia : 8.2" (Single Tube)


• Length : 2 M


• Max Pressure : 21 Kgs/Cm2


• Operating Pressure : 9-14 Kgs/Cm2

Membrane :
The system consists of Thin Film Composite Membrane made out of Poly Urethane acetate that provides a filtration level up to 0.0001 micron. These operate at a pressure between 9-14 KGS/CM2 this result in a dissolved salt rejection of upto 98%. The membrane separates the water into two streams. One is the premed or the product water and the other is the rejection.

Description:

• Make : Vontron / Hydronautices/ CSM


• Dia : 8"


• Length : 1 M


• No. Offered : Two


• Operating Pressure : 9-14 Kgs/Cm2

Accessories

• ELECTRICAL CONTROL PANEL


• MOC : Plastic/CRCA


• Power : Single Phase


• Conductivity Meter : Inbuilt


• LPS Adjuster : Inbuilt


• HPS Adjuster : Inbuilt

Wet Panel :

• MOC : Stainless Steel


• Flow Meters : Two


• Pressure Gauges : Two


• LPS : One


• HPS : One

Piping :

• Raw Water Pump to Micron Filter : UPVC


• Micron Filter to Flow Meters : UPVC


• Product Line : UPVC (As Per FDA & NSF)


• Reject Line : UPVC

flow rate :

• feed water:9000 liter per hour


• treated water:6000 liter per hour


• reject water:3000 liter per hour

raw water pump
purpose
to feed the dual media filter at pressure more than 2.0 bar, which is min. operating pressure for filter.

specifications

• moc : ci


• type : horizontal centrifugal


• flow rate  : 14400 liters per hour


• head : 25 m


• power required: 3 hp


• electrical : 440 v, three phase , 50 hz


• cycle : 2900 rpm


• make : kirlosker, cri, crompton greaves.


• quantity  : 1 no.

dual media filter
purpose
to remove the total suspended solids, dirt , iron and reduce silt density index which can foul the membranes

specifications
vessel :

• make : pentier or equivalent


• material of construction : frp


• diameter : 30”


• height : 72” mm


• testing pressure : 10 kg/cm2


• opening : top and bottom


• quantity : 1 no.

valve :

• make : initiative


• material of construction :


• type : multiport single lever value


• size : 1.5”  inches


• maximum flow rate: 24000 lph


• working pressure : 2-4 bar


• working  :  down-flow

media :
mixed bed sand media consisting of the following
i) gravel   ii) pebbles  iii) quartz sand  iv) anthracite
average porosity  50 micron particulate size
bed depth  : 600 mm

pipelines & accessories:
pipe of pvc 10 bar tested pressure

activated carbon filter
purpose
to remove the total color, smell, odor, from the water.

specifications
vessel:

• make: penteir or equilent


• material of construction: frp


• diameter: 30”


• height: 72” mm


• testing pressure: 10 kg/cm2


• opening: top & bottom


• quantity: 1 no.

valve:

• make: initiative


• material of construction: noryl


• type: multiport single lever value


• size: 1.5 inches


• maximum flow rate: 24000 lph


• working pressure: 2-4 bar


• working:  down-flow

media:
mixed bed sand media consisting of the following
i) gravel   ii) pebbles  iii) carbon
average porosity 50 micron particulate size
bed depth: 600 mm

pipelines & accessories:
pipe of pvc 10 bar tested pressure

dosing system :
purpose
to dose antiscalant chemical to protect the scaling formation on ro membranes.

specifications

• moc : pp ( e-dose)


• capacity : 6 lph


• pressure : 7 bar


• qty. : 1 no.

micron filter :
purpose
to remove the fine particles up to 05 microns and reduce silt density index levels to acceptable level.

specifications
cartridge filter & housing
housing  :
make: flowtec

• moc of housing: pp


• length : 20”


• diameter: 5.5”


• quantity : 4 no.

cartridge :

• make : flowtec


• cartridge moc : polypropylene


• length:  20”


• diameter : 4.0”


• quantity: 4 no.


• micron rating : 05 micron

high pressure pump :
purpose
to feed the reverse osmosis membrane at pressure more than the osmotic pressure taking into consideration flux rate, flow and recovery.

specifications
moc : stainless steel

• type : vertical multistage


• flow rate  : 10500 liters per hour


• head : 120 mwc


• power required : 5 hp


• electrical : 440 v, three phase , 50 hz


• cycle : 2900 rpm


• make cri or lubi

ro membrane
purpose
to remove the major part of tds upto 98% by reverse osmosis membranes arranged and designed to give adequate flow and recovery.

specifications

• type : spiral wounded


• diameter of membrane : 8.0 inch


• length of membranes : 1 mt.


• no. of membranes : 5


• recovery per membrane : 10-15%


• salt rejection per membrane  :  98-99%


• make of membranes :  toray or equilent


• system recovery : 45 -55 %

ro pressure tube
purpose
to pack reverse osmosis membranes and operate at high pressure up to 300 psi

specifications

• moc : frp composite


• diameter of pressure vessel : 8.2 inch


• length of pressure vessel :  120”


• no. pressure vessels : 2


• no. of membrane per vessel :   2 and 3


• make : seaflo, shark or equilent


• position : horizontal, series


• arrays  : 2 no.

electrical panel :
purpose
a control panel is provided as a safety measure for the pumps & other electrical items.

specifications

• complete starters, overload relays, and single-phase preventor for pump.


• voltmeter, ammeter, mcb’s, indicating lights

• push buttons

instrumentation :
purpose

• flow meter : to measure the online flow of water


• low pressure switch  : to protect ro pump from dry running


• high pressure switch  : to protect ro pump from back pressure


• pressure gauges  :  for calculate ^p for each unit in ro system

specifications
rota meter :

• quantity   :2 nos.( permeate & reject line)


• range  : 1.0 cu.m. per hour


• make  : flowtec

pressure switch :    

• quantity : 2 no.(low & high)


• range  : 0-450 psi


• make  :  indfos, india

              
pressure gauges  :

• quantity  :  6 no.


• range :  0 – 7 bar


• dail size  :  6  inches


• type  :  bourdon


• make  : h-guru

plumbing & fittings

• valves, pipelines ro module is in upvc,


• the system will be on common ss base frame

Our commercial reverse osmosis plants can be big and small depending on the size of your commercial building. It is always important to have access to clean and purified water at all times. Because if you are in business that has customers, it is crucial to have it not only for yourself but also for the sake of your customers just in case. Our commercial reverse osmosis plants have the same top-notch quality as other plants we offer and they are the industry leader. As we have mentioned, the size you need is something that we need to check so that we can give you an exact quote on your need. Get in touch with us now to get your quote quickly, and we will get on finding the most suitable reverse osmosis plant size for your business.

The industrial reverse osmosis plants we offer are the biggest plants within the three different types of plants we offer. These types of reverse osmosis plants are generally used for factories that need huge amounts of purified water at the same time either for production purposes or for the people that work within the factory. Either way, since the need is too much, the size and the prices go up equally when compared to the other two plants we offer. Just like the other two plants we offer, we always strive for top-notch quality reverse osmosis plants. Get in touch with us now to get a quote on your need because just like the commercial plants, the size of your factory matters to provide non-stop purifying water without problems.